Definitions
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the present invention
relates to a method of applying a mica paper as insulation to an electrical conductor and a mica paper tape useful in such method.
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High mica-content papers
are useful as insulation in motors, generators and inverters.
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Mica papers with higher content mica
typically have a mechanical supporting layer such as a glass cloth or polyester film to compensate for mechanical weakness in the mica paper associated with the high mica content.
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the mechanical supporting layer
is undesirable in use in electrical equipment because many insulation failures are attributable to that mechanical support layer and its lower corona resistance, different thermal expansion, and different conductivity.
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This invention
relates to a method of applying a mica paper around an electrical conductor, the process including
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This invention
also relates to a tape having a first face comprising a continuous surface of mica paper and a second face comprising a support layer, wherein the mica paper comprises 70 to 99 weight percent mica and 1 to 30 weight percent binder and the support layer comprises a film, a paper, a nonwoven fabric, or a woven fabric; wherein the initial elongation of the support layer is equal to or less than the initial elongation of the mica paper; and wherein the support layer is demountably attached to the mica paper such that when a delamination force of 10 N/10 mm or less is imposed on the support layer it can be separated from the mica paper.
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FIGS. 1-4
illustrate certain aspects of the method of applying an insulation tape to a conductor having a rectangular cross section.
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This invention
relates to a method of applying insulation to an electrical conductor with use of mica paper in combination with a peelable support layer.
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Such peelable support layer
is temporarily used to support the mica paper under tension during a winding process along a length of an electrical conductor and then the peelable support layer is removed as taping along an electrical conductor proceeds. This method can result with only mica paper wrapped on the conductor without any other additional layer present.
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the mica papers
are useful in many kinds of electrical components but more particularly in rotating equipment such as low voltages (nominal voltage below 1000 V). Examples of electrical components include motors, generators and invertors.
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a preferred electrical conductor
is a coil to which mica paper is applied.
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the mica application method
is useful for electrical insulation having properties of thermal stability and corona discharge resistance while retaining acceptable mechanical strength.
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Mica paper as used herein
means a paper containing the inorganic material mica.
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the mica content
can be at least 45% by weight; however, the most useful electrical properties are present when the mica paper has at least 70% by mica, and preferably when the mica paper has at least 85 or 90 percent by weight mica.
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the term “mica”, as used herein,
is used in its conventional meaning directed to form of a silicate mineral.
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Mica particles
normally in the form of a flake of various types, such as muscovite or phlogopite or blends thereof, can be used; however, mica of the muscovite type is preferred.
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a preferred type of mica for electrical insulation
is muscovite with optionally phlogopite present.
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a preferred method of applying a mica paper with a peelable layer to an electrical conductor
is through use of a high speed machine for wrapping a material around a surface.
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a high speed machine
for wrapping a material around a surface.
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Such high speed machines
are well known.
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the method disclose herein
can be done by hand, which means a person would apply and wrap the mica paper around and along an electrical conductor.
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the term peelable support layer
denotes that such support layer can be removed, i.e. separated, by hand or machine from a mica paper.
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a person holding a roll of the mica paper contacting the peelable support layer
is able to remove the peelable support layer without damaging the mica paper.
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the support layer
is said to be demountably attached to the mica paper.
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demountably attached
it is meant the support layer is peelable from the mica paper, such that when a delamination force of 10 N/10 mm or less is imposed on the support layer it can be separated from the mica paper.
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the initial elongation of the support layer
is equal to or less than the initial elongation of the mica paper.
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Suitable examples of a peelable layer
include a film, a paper, a nonwoven fabric, or a woven fabric; specific examples include cellulosic paper, polymeric film, woven textile, nonwoven structure, aramid paper and metal foil.
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This invention
relates to a method of applying a mica paper around an electrical conductor, the process including
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the face of the tape comprising the continuous surface of mica
is attached to the conductor at an attachment point the surface of the conductor.
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This
can be achieved by applying a front edge or end of the tape to the electrical conductor wherein the front edge or end of the continuous surface of the mica paper adheres to the conductor by use of an adhesive either (i) on the electrical conductor or (ii) on the front edge or end of the surface of the mica paper. It is understood that in all cases an adhesive need not be on an edge, the front edge of the conductor, but will be on the end of the mica paper which contacts the electrical conductor. It is necessary for the mica paper to remain in contact with the electrical conductor as winding tension is applied to the tape.
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the tape
is then wound around the conductor, the mica paper being in contact with the conductor surface, until the tape has been wound to a point of winding that is at least 25 percent of the conductor circumference from the attachment point on the surface of the conductor; and then initiating a continuous removal of the support layer from the tape, starting at the attachment point, the mica paper remaining in contact with the surface of the conductor.
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the continuous removal of the support layer
can be initiated when there is this distance between the initial attachment point and the winding point because the conductor being wrapped provides adequate support of the mica paper on the conductor.
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a distance between the initial attachment point (or the removal point) and the winding point of at least 25 percent of the conductor circumference
is the minimum practical distance, and is useful when the conductor has generally a round or oval cross sectional shape.
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the distance between the initial attachment point (or the removal point) and the winding point
is at least 50 percent of the conductor circumference. This is especially is preferred when the conductor has a generally square or rectangular cross sectional shape. This allows the tape to be wrapped around a rectangular corner of the conductor to provide additional support prior to the removal of the support layer.
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FIGS. 1-4
The wrapping technique on a conductor of rectangular cross section is illustrated in FIGS. 1-4 .
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electrical insulation tape 2
having a support layer 3 and mica paper 4 is shown attached to conductor 1 .
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the end of the insulation tape
forms attachment point 5 on the surface of the conductor.
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the tape
is wound around the conductor, and as it is wound, the leading edge of the contact between the tape and the conductor is the winding point 6 .
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the point 7 on the conductor
is the point 50% of the conductor circumference from the attachment point 5 , at which point the support layer can start to be removed from the mica paper at the attachment point 5 .
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FIG. 1
electrical insulation tape 2 having a support layer 3 and mica paper 4 is shown attached to conductor 1 .
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the end of the insulation tape
forms attachment point 5 on the surface of the conductor.
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the tape
is wound around the conductor, and as it is wound, the leading edge of the contact between the tape and the conductor is the winding point 6 .
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the point 7 on the conductor
is
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FIG. 4
further illustrates the wrapping, with the winding point 8 and removal point 9 having progressed around the surface of the conductor. The wrapping continues around the conductor in this manner.
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the maximum distance between the attachment point (or removal point) and the winding point
is necessarily less than 100 percent of the circumference of the conductor, otherwise the support layer would be wound onto the conductor. From a practical sense, it is believed practical maximum distance between the attachment point (or removal point) and the winding point is 90% percent of the circumference of the conductor.
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the method
continues by continuing to wind the tape around the conductor, the mica paper being in at least partial contact with the conductor surface and continuously contacting the surface at a winding point, while simultaneously removing the support layer at a removal point until a desired amount of conductor surface is completely covered with at least one layer of the mica paper, with the proviso that the removal point, where the support layer is removed from the mica paper, is maintained at least 25 percent of the conductor circumference behind the winding point until the desired amount of conductor surface is completely covered.
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the tape
is helically or spirally wound around the conductor. Further, preferably at least a portion of the tape is wound with one layer of mica paper at least partially overlapping a prior-wrapped mica paper layer. Typically an overlap of the wrapped tape is preferred, with an overlap of about 50% of the width of the tape being most preferred.
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the words “surface of conductor”
is meant to include the outer surface of an electrical conductor wherein an insulation wrap is desired.
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the “surface of the conductor
is not limited to only a bare metal surface of the conductor, but is understood to also include the outer surface of a conductor that might have had a coating on the metal surface or other material applied to the metal surface, or even another form of insulation applied to the conductor.
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One preferred tape for winding on conductors
is a tape having a layer of continuous mica paper in combination with a peelable support layer. That is, a tape having a first face comprising a continuous surface of mica paper and a second face comprising a support layer, wherein the mica paper comprises 70 to 99 weight percent mica and 1 to 30 weight percent binder and the support layer comprises a film, a paper, a nonwoven fabric, or a woven fabric; wherein the initial elongation of the support layer is equal to or less than the initial elongation of the mica paper; and wherein the support layer is demountably attached to the mica paper such that when a delamination force of 10 N/10 mm or less is imposed on the support layer it can be separated from the mica paper.
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the layer of mica paper
has 90 to 99 weight percent mica, and in some specialized embodiments the mica paper had 95 to 99 weight percent mica.
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the mica paper
can contain one or more additives. Typically such additives include the binder to add cohesive strength to the mica paper, and other materials such as fibers or floc.
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the mica paper
further includes cellulose, acetate, acrylic, polyolefin, polyamide, polyester fiber, glass fiber, rock wool, polycrystal fiber like alumina, monocrystal like potassium titanate, or mixtures thereof.
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the binder in the mica paper
includes aramid fibrids.
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the mica paper
includes aramid floc.
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One especially preferred embodiment
is the use of aramid fibrids and floc made from poly(metaphenylene isophthalamide).
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floc
means fibers that have a short length and that are customarily used in the preparation of wet-laid sheets and/or papers. Typically, floc has a length of from about 3 to about 20 millimeters. A preferred length is from about 3 to about 7 millimeters. Floc is normally produced by cutting continuous fibers into the required lengths using well-known methods in the art.
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aramid
means aromatic polyamide, wherein at least 85% of the amide (—CONH—) linkages are attached directly to two aromatic rings.
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additives
can be used with the aramid and may be dispersed throughout the polymer structure. It has been found that up to as much as about 10 percent by weight of other polymeric material can be blended with the aramid. It has also been found that copolymers can be used having as much as about 10 percent of other diamines substituted for the diamine of the aramid or as much as about 10 percent of other diacid chlorides substituted for the diacid chloride of the aramid.
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the preferred aramid
is a meta-aramid.
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the aramid polymer
is considered a meta-aramid when the two rings or radicals are meta oriented with respect to each other along the molecular chain.
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the preferred meta-aramid
is poly(meta-phenylene isophthalamide)(MPD-I).
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MPD-I
poly(meta-phenylene isophthalamide)
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the aramid floc
could be a para-aramid or an aramid copolymer.
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the aramid polymer
is considered a para-aramid when the two rings or radicals are para oriented with respect to each other along the molecular chain.
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Methods for making para-aramid fibers
are generally disclosed in, for example, U.S. Pat. Nos. 3,869,430; 3,869,429; and 3,767,756.
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One preferred para-aramid
is poly(paraphenylene terephthalamide); and one preferred para-aramid copolymer is copoly(p-phenylene/3,4′diphenyl ester terephthalamide).
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the preferred aramid floc
is a meta-aramid floc, and especially preferred is floc made from the meta-aramid poly(meta-phenylene isophthalamide)(MPD-I).
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fibrids
means very small, nongranular, fibrous or film-like particles with at least one of their three dimensions being of minor magnitude relative to the largest dimension. These particles are prepared by precipitation of a solution of polymeric material using a non-solvent under high shear, as disclosed for example in U.S. Pat. Nos. 2,988,782 and 2,999,788.
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Aramid fibrids
are non-granular film-like particles of aromatic polyamide having a melting point or decomposition point above 320° C.
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the preferred aramid fibrid
is a meta-aramid fibrid, and especially preferred are fibrids made from the meta-aramid poly(meta-phenylene isophthalamide) (MPD-I).
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Fibrids
generally have a largest dimension length in the range of about 0.1 mm to about 1 mm with a length-to-width aspect ratio of about 5:1 to about 10:1.
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the thickness dimension
is on the order of a fraction of a micron, for example, about 0.1 microns to about 1.0 micron. While not required, it is preferred to incorporate aramid fibrids into the layers while the fibrids are in a never-dried state.
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a preferred weight ratio of floc to fibrid
is in a range from 0.5 to 4.0 and more preferably 0.8 to 2.0.
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the mica paper
can be made from a plurality of thin planar webs attached together.
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face
refers to either of the two major surfaces of the layer or paper (i.e., one side or the other of the layer or paper).
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the mica paper
will not be greater than 750 micrometers and more generally not greater than 500 micrometers.
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the mica paper
has a thickness of 250 micrometers or less.
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the mica paper
has a thickness of 130 micrometers or less; still other preferred embodiments have a thickness of 100 millimeters or less.
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the mica paper
can be made on a paper-making machine by providing the desired amount and proportion of mica and/or aramid solids to the headbox and then wet-laying as a web onto a papermaking wire.
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the wet web
can then be dried on dryer drums to form a paper.
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the paper
is then further calendared in the nip of a hot roll calendar under pressure and heat, or by other means, to consolidate and densify the paper into a layer having the desired thickness.
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two or more lighter basis weight or thinner wet webs of the same composition
can be made separately and then calendared and consolidated together into a single layer.
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the support layer
is demountably attached to the mica paper such that when a delamination force of 10 N/10 mm or less is imposed on the support layer it can be separated from the mica paper.
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the support layer
can be demountably attached to the mica paper via a suitable adhesive that has cohesive or adhesive failure when a delamination force of 10 Newtons per 10 millimeters of width is placed on the adhesive at room temperature. This peel force or delamination force can be determined by measuring the force to pull the support layer from the mica paper at room temperature (20° C.) in a suitable measuring device such as an Instron®.
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the support layer
is initially separated from the mica paper, and the individual support layer and mica paper are placed in the opposing jaws of the Instron® (that is, a peel angle of 180°) and the force needed to separate the two layers is measured at a speed of 100 mm/min.
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any adhesive that will both attach the support layer to the mica paper and then also allow the support layer to be peeled from the mica paper when a delamination force of 10 Newtons per 10 millimeters of width is placed on the adhesive
can be used.
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the inventors
have found that a light application of Scotch® brand Spray Mount adhesive is a suitable adhesive, but other types of adhesives and amounts of adhesives could be used.
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a suitable adhesive
to a face of the support layer and then apply a face of the mica paper to the adhesive; or alternatively, apply a suitable adhesive to a face of the mica paper and then apply a face of the support layer to the adhesive.
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the inventor
has found that one suitable peelable support layer is a polyethylene coated polyester film having a nominal thickness of 0.0254 mm (sold under the Mylar® trademark by DuPont).
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Other materials that are suitable as a support layer
include a paper, a nonwoven fabric, or a woven fabric.
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One method of applying the adhesive
is to apply a spray a light even coat of adhesive one face of the support layer from a distance of about 6 to 8 inches. If necessary, the adhesive is then allowed to dry for a short time (up to 1 to 5 minutes) before the mica paper was then applied to the adhesive.
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the thickness of the adhesive on the support layer
is preferably 0.05 to 0.030 mm.
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the two layers with the adhesive between
can be pressed together, for example using a calendar nip, at a suitable pressure (preferably up to about 5.5 MPa) to product a final tape having the support layer demountably attached to the mica paper.
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the support layer
should be able to withstand a tensile force of at least 60 Newtons per 10 millimeters of width to ensure adequate tensioning of the mica paper and the support layer during the wrapping of the conductor. In some instances it is adequate they withstand a tensile force of at least 50 Newtons per 10 millimeters of width. Adequate tensioning of the tape and two layers is preferred to help avoid undesirable creases or wrinkles during winding. Further, for useful wrapping of conductors with tapes of the multilayer laminate structure, the laminate structure should preferably have a flexibility or stiffness of less than about 100 N/m, preferably less than about 50 N/m for use in high-speed machine tape-wrapping processes.
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Basis Weight
is measured according to ASTM D 645 and ASTM D 645-M-96 and reported in g/m 2 .
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Thickness
is measured according to ASTM D 646-96 and reported in mm.
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Tensile Strength and initial elongation
is measured according to ASTM D 828-93 with 2.54 cm wide test specimens and a gage length of 18 cm and reported in MPa.
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Dielectric Strength
is measured according to ASTM D 149-97A and reported in kV/mm.
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Delamination Force
(or Peel Adhesion) is measured according to ASTM D 3330 Method F and reported in N/10 mm.
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Stiffness
or the bending resistance is the maximum flexural load to bend a specimen divided by the length of test specimen (15 mm wide by 200 mm long) in accordance with IEC 60371-2 and reported in N/m.
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a tape of mica paper with a peelable support layer
was prepared by laminating one mica paper layer with one mechanical supporting layer.
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the mica paper layer
was made of 95% by weight mica (SRF-105T) from SWECO inc. (Korea) and 5% by weight meta-aramid fibrids.
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the mechanical supporting (peelable) layer
was a polyester film (Mylar® DuPont) having a 0.0254 mm thickness.
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Scotch® Spray MountTM adhesive
was applied on one face of the polyester film. A light even coat of adhesive was sprayed for 5 to 10 seconds from a distance of 6 to 8 inches from surface of the film and let dry for one minute.
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this adhesive layer on the polyester film
is approximately 0.020 mm.
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the mica paper layer
was laid on this sprayed adhesive surface of the polyester film the layers combined under a calendar nip pressure of 5.5 MPa to form a laminate structure. Then the laminate structure was slit into 15 mm wide tape.
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a commercial grade calcined mica paper
(SRF-105T) was prepared from SWECO Inc. (Korea). This mica paper was composed of 95% of calcined mica and 5% meta-aramid fibrids as a precursor of commercial glass backsheet and polyester film backed mica paper. This mica paper was slit into 15 mm wide tape. Properties of the resulting this tape are listed in the Table. Due to low mechanical strength, tapes kept breaking no matter what unwinding/rewinding tension was set.
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a conductor
was spirally wrapped with the tape of Example 1 in the following manner.
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the cross sectional size of the rectangular conductor tested
was 150 mm by 75 mm.
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the mica paper surface
was fixed with polyimide film tape (Nitto Denko P-224 AMB) on the aluminum conductor surface.
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the tape
was wrapped onto two sides of the conductor until 50% of the circumference of the rectangular aluminum conductor was covered, and then the initiation of the peeling of the support layer from the mica paper was begun.
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the spiral wrapping of the conductor
proceeded, with the next spiral wound around the conductor covering 50% of the prior wrapping (50% overwrap or half wrapping).
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Tension
was applied to the tape as needed up to 40 N per 10 mm of width to remove visible wrinkles and creases.
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a layer of mica paper
was successfully wrapped on the conductor.
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a tape of mica paper on a peelable support layer
was prepared as in Example 1 and again wound on a rectangular conductor as in Example 2, however the conductor was a smaller rectangular copper conductor having a cross sectional dimension of 13.3 mm by 3.3 mm. A slightly higher tension was applied as necessary, up to 50 N per 10 mm of width, to remove visible wrinkles and creases. A layer of mica paper was successfully wrapped on the conductor. The angle between mica paper and support layer while the support layer was being removed was about 90 degrees. Properties of the resulting tape are listed in the Table.
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a tape of mica paper on a peelable support layer
was prepared as in Example 1 and again wound on a conductor as in Example 2, but the conductor was an aluminum wire of round cross section having a diameter of 160 mm. In this instance, it was found that the tape only had to be wrapped onto the conductor until 25% of the circumference of the round cross section conductor prior to the initiation of the peeling of the support layer from the mica paper was begun.
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Tension
was applied to the tape as needed up to 40 N per 10 mm of width to remove visible wrinkles and creases.
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a layer of mica paper
was successfully wrapped on the conductor. The angle between mica paper and support layer while the support layer was being removed was about 90 degrees. Properties of the resulting tape are listed in the Table.
Images (2)
Classifications
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H—ELECTRICITY
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H01—ELECTRIC ELEMENTS
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H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
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H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
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H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
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H01B3/48—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances fibrous materials
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H01B3/485—Other fibrous materials fabric
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H—ELECTRICITY
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B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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B32B7/02—Physical, chemical or physicochemical properties
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B—PERFORMING OPERATIONS; TRANSPORTING
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B—PERFORMING OPERATIONS; TRANSPORTING
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B32B19/02—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica the layer of fibres or particles being impregnated or embedded in a plastic substance
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B—PERFORMING OPERATIONS; TRANSPORTING
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B—PERFORMING OPERATIONS; TRANSPORTING
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B—PERFORMING OPERATIONS; TRANSPORTING
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B32—LAYERED PRODUCTS
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B32B29/00—Layered products comprising a layer of paper or cardboard
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B32B29/002—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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B—PERFORMING OPERATIONS; TRANSPORTING
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B32—LAYERED PRODUCTS
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B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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B—PERFORMING OPERATIONS; TRANSPORTING
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B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 – B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
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B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 – B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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B32B9/06—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 – B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
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H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
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H01B3/02—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances
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H01B3/04—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances mica
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H—ELECTRICITY
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H—ELECTRICITY
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H01—ELECTRIC ELEMENTS
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H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
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H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
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H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
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H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
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H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
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H01B3/421—Polyesters
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H—ELECTRICITY
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H—ELECTRICITY
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H01—ELECTRIC ELEMENTS
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H01B7/00—Insulated conductors or cables characterised by their form
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H01B7/02—Disposition of insulation
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H01B7/0241—Disposition of insulation comprising one or more helical wrapped layers of insulation
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H01B7/40—Insulated conductors or cables characterised by their form with arrangements for facilitating mounting or securing
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H—ELECTRICITY
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H—ELECTRICITY
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H02K—DYNAMO-ELECTRIC MACHINES
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H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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H02K15/10—Applying solid insulation to windings, stators or rotors
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H02K15/105—Applying solid insulation to windings, stators or rotors to the windings
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H—ELECTRICITY
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H—ELECTRICITY
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H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
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H02K—DYNAMO-ELECTRIC MACHINES
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H02K3/00—Details of windings
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H02K3/30—Windings characterised by the insulating material
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H—ELECTRICITY
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H—ELECTRICITY
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H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
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H02K3/32—Windings characterised by the shape, form or construction of the insulation
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H02K3/40—Windings characterised by the shape, form or construction of the insulation for high voltage, e.g. affording protection against corona discharges
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H—ELECTRICITY
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B—PERFORMING OPERATIONS; TRANSPORTING
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B—PERFORMING OPERATIONS; TRANSPORTING
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B32B2307/70—Other properties
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B32B2307/748—Releasability
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B—PERFORMING OPERATIONS; TRANSPORTING
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B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 – B32B2313/04
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B32B2315/10—Mica
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B32B2405/00—Adhesive articles, e.g. adhesive tapes
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B—PERFORMING OPERATIONS; TRANSPORTING
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Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
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Y10T428/00—Stock material or miscellaneous articles
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Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
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Y10T428/251—Mica
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Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Y10T428/00—Stock material or miscellaneous articles
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Y10T428/31504—Composite [nonstructural laminate]
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Y10T428/31725—Of polyamide
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Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
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Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
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Y10T442/30—Woven fabric [i.e., woven strand or strip material]
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Y10T442/3927—Including a paper or wood pulp layer
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Y10T442/3935—Mica paper layer
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Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Landscapes
-
Engineering & Computer Science
(AREA) -
Power Engineering
(AREA) -
Physics & Mathematics
(AREA) -
Spectroscopy & Molecular Physics
(AREA) -
Ceramic Engineering
(AREA) -
Textile Engineering
(AREA) -
Inorganic Chemistry
(AREA) -
Chemical & Material Sciences
(AREA) -
Manufacturing & Machinery
(AREA) -
Insulating Bodies
(AREA) -
Laminated Bodies
(AREA) -
Organic Insulating Materials
(AREA) -
Manufacture Of Motors, Generators
(AREA) -
Insulation, Fastening Of Motor, Generator Windings
(AREA) -
Paper
(AREA)
Abstract
Description
-
- i) a tape, the tape having a face comprising a continuous surface of the mica paper and a face comprising a support layer, the support layer being demountably attached to the mica paper; and
- ii) an electrical conductor, the conductor having a surface having a length and a circumference perpendicular to that length;
the method comprising the steps, in order, of: - a. attaching the face of the tape comprising the continuous surface of mica paper to the conductor at an attachment point on the surface of the conductor;
- b. winding the tape around the conductor, the mica paper being in contact with the conductor surface, until the tape has been wound to a point of winding that is at least 25 percent of the conductor circumference from the attachment point on the surface of the conductor; and then
- c. initiating a continuous removal of the support layer from the tape, starting at the attachment point, the mica paper remaining in contact with the surface of the conductor; and
- d. continuing to wind the tape around the conductor, the mica paper being in at least partial contact with the conductor surface and continuously contacting the surface at a winding point, while simultaneously removing the support layer at a removal point until a desired amount of conductor surface is completely covered with at least one layer of the mica paper,
with the proviso that the removal point is maintained at least 25 percent of the conductor circumference behind the winding point until the desired amount of conductor surface is completely covered.
-
- i) a tape, the tape having a face comprising a continuous surface of the mica paper and a face comprising a support layer, the support layer being demountably attached to the mica paper; and
- ii) an electrical conductor, the conductor having a surface having a length and a circumference perpendicular to that length;
the method comprising the steps, in order, of: - a. attaching the face of the tape comprising the continuous surface of mica paper to the conductor at an attachment point on the surface of the conductor;
- b. winding the tape around the conductor, the mica paper being in contact with the conductor surface, until the tape has been wound to a point of winding that is at least 25 percent of the conductor circumference from the attachment point on the surface of the conductor; and then
- c. initiating a continuous removal of the support layer from the tape, starting at the attachment point, the mica paper remaining in contact with the surface of the conductor; and
- d. continuing to wind the tape around the conductor, the mica paper being in at least partial contact with the conductor surface and continuously contacting the surface at a winding point, while simultaneously removing the support layer at a removal point until a desired amount of conductor surface is completely covered with at least one layer of the mica paper,
with the proviso that the removal point is maintained at least 25 percent of the conductor circumference behind the winding point until the desired amount of conductor surface is completely covered.
TABLE | |||
Before Winding | |||
(mica paper + support layer) |
Thickness of | After Winding | |
bare wire | (mica only) |
Basis | Tensile | long/short side | Overall | Dielectric | |
Weight | Strength | or diameter | thickness | Strength | |
Example | (g/m2) | (MPa) | (mm) | (mm) | (kV/mm) |
A | 105 | <10 | 150/75 | NA* | NA* |
2 | 125 | 117 | 150/75 | 150.2/75.3 | 19.1 |
3 | 155 | 115 | 150/75 | 133.7/3.6 | 21.2 |
4 | 155 | 115 | 160 | 160.2 | 22.4 |
*Tape could not be wound. |
Claims (5)
2015-06-12
2018-03-22
Method of wrapping mica paper on an electrical conductor and mica paper tape suitable for same
Active
2036-11-20
US11027520B2
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/928,420
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2015-06-12 | 2018-03-22 | Method of wrapping mica paper on an electrical conductor and mica paper tape suitable for same |
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Application Number | Priority Date | Filing Date | Title |
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US201562174549P | 2015-06-12 | 2015-06-12 | |
US15/146,077 US9972419B2
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2015-06-12 | 2016-05-04 | Method of wrapping mica paper on an electrical conductor and mica paper tape suitable for same |
US15/928,420 US11027520B2
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2015-06-12 | 2018-03-22 | Method of wrapping mica paper on an electrical conductor and mica paper tape suitable for same |
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US15/146,077 Division US9972419B2
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2015-06-12 | 2016-05-04 | Method of wrapping mica paper on an electrical conductor and mica paper tape suitable for same |
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US20180211745A1
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2018-07-26 |
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2021-06-08 |
2015-06-12
2018-03-22
Method of wrapping mica paper on an electrical conductor and mica paper tape suitable for same
Active
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US11027520B2
Family
ID=55971212
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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2015-06-12 | 2016-05-04 | Method of wrapping mica paper on an electrical conductor and mica paper tape suitable for same |
US15/928,420 Active 2036-11-20 US11027520B2
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2015-06-12 | 2018-03-22 | Method of wrapping mica paper on an electrical conductor and mica paper tape suitable for same |
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Application Number | Title | Priority Date | Filing Date |
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2015-06-12 | 2016-05-04 | Method of wrapping mica paper on an electrical conductor and mica paper tape suitable for same |
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Publication number | Priority date | Publication date | Assignee | Title |
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US11509016B2
* |
2019-03-15 | 2022-11-22 | Dupont Safety & Construction, Inc. | Papers useful as thermal insulation and flame barriers for battery cells |
EP3967857B1
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2020-01-14 | 2024-09-04 | Hidria d.o.o. | Electrical connection |
EP4381130A1
* |
2021-08-03 | 2024-06-12 | DuPont Safety & Construction, Inc. | Low-shedding aramid paper containing mica |
Citations (20)
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1956-02-21 | 1959-01-13 | Gen Electric | Process of treating sheet material and product resulting therefrom |
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1958-12-09 | 1961-06-20 | Du Pont | Process for producing fibrids by precipitation and violent agitation |
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1958-12-09 | 1961-09-12 | Du Pont | Synthetic polymer fibrid paper |
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1958-02-05 | 1962-11-13 | Du Pont | Process of making wholly aromatic polyamides |
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1960-09-26 | 1963-08-27 | Minnesota Mining & Mfg | Stretchable mica-containing insulating sheet materials and products insulated therewith |
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1961-01-23 | 1966-01-04 | Celanese Corp | Spinning of a poly(polymethylene) terephthalamide |
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1965-05-07 | 1966-11-22 | Du Pont | Poly-meta-phenylene isophthalamides |
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1964-06-19 | 1968-12-03 | Monsanto Co | Process for spinning wholly aromatic polyamide fibers |
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1969-12-15 | 1971-11-30 | Avco Corp | Electrically insulating tape and method of applying same |
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1972-06-30 | 1973-10-23 | Du Pont | Dry jet wet spinning process |
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1971-08-17 | 1975-03-04 | Du Pont | High strength polyamide fibers and films |
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1971-08-17 | 1975-03-04 | Du Pont | High modulus, high tenacity poly(p-phenylene terephthalamide) fiber |
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1972-03-31 | 1977-11-29 | Teijin Limited | Polyamide-imide and mica pulp particles and paper-like sheets made therefrom |
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1984-11-15 | 1986-08-19 | Westinghouse Electric Corp. | Simplified method of making high strength resin bonded mica tape |
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1986-09-22 | 1987-11-03 | Essex Group, Inc. | Resin rich mica tape |
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1995-03-29 | 1997-04-08 | General Electric Co. | Solventless resin composition having minimal reactivity at room temperature |
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1996-05-21 | 1997-09-16 | E. I. Du Pont De Nemours And Company | Wet spinning process for aramid polymer containing salts |
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2002-02-25 | 2003-02-20 | Hitachi, Ltd. | Insulating material and electric machine winding and method for manufacturing the same |
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* |
2002-12-13 | 2006-01-31 | E. I. Du Pont De Nemours And Company | Mica sheet and tape |
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* |
2011-08-03 | 2013-08-01 | Ei Du Pont De Nemours And Company | Laminates useful for electrical insulation |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5235762B2
* |
1972-03-31 | 1977-09-10 | ||
JPS5951104B2
* |
1982-01-25 | 1984-12-12 | 株式会社東芝 | Manufacturing method of mica sheet or mica tape |
US20120312366A1
* |
2010-12-22 | 2012-12-13 | E. I. Du Pont De Nemours And Company | Fire resistant back-sheet for photovoltaic module |
GB2492087B
* |
2011-06-20 | 2018-09-19 | Tyco Electronics Ltd Uk | High temperature insulating tape and wire or cable sheathed therewith |
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2016-05-04
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JP2021015802A
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2021-02-12 |
JP7011698B2
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2022-01-27 |
KR102614903B1
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2023-12-19 |
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2018-05-15 |
CN107710337B
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2019-11-26 |
EP3308384B1
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2019-04-24 |
KR20230062657A
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2023-05-09 |
CN107710337A
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2018-02-16 |
US20180211745A1
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2018-07-26 |
JP6802812B2
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2020-12-23 |
US20160365173A1
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2016-12-15 |
KR102575285B1
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2023-09-07 |
JP2018528566A
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2018-09-27 |
EP3308384A1
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2018-04-18 |
KR20180018534A
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2018-02-21 |
WO2016200512A1
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2016-12-15 |
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